1measure the lenght of the wire you need from the stock wiring going to the left to right if your battery is in the right then your wiring should start in right headlamp going to left. Before i did this on my own jeep the headlight switch used to get too hot to touch.
Sw Em Headlight Control Upgrade
Wiring headlights with relays. The electric system in your vehicle consists of the wiring terminals connectors switchback drivers regulators fuses and relay kits. 2 use a set of quality relays remember these are powering your headlights. Headlight relay wiring diagram the above circuit is a way to use existing headlight wiring to control 2 relays that can be placed close to the lights. Our kit includes separate relays for the high and low beams as well as upgraded gxl wire to make. Use the existing high and low beam wires coming from the firewall to trigger the relay run a new high power feed with a fuse direct from the battery and hookup the existing high and low beam wires from the headlights to the normally open contact on the relays. Keep wires from rubbing and.
Make sure to use only good quality components so that you get the best use out of your vehicles lighting system. These components work as the arteries and veins within your car to keep everything connected and. The two headlamps are connected together as normal and taken to pin 87 of the relay. So headlights overload the headlight switch and end up making the light dimflicker or turn off. Usually if you are using them you need them. You splice two 20a relays into the existing wiring harness right out near the headlights so one relay controls the low beams and one controls the high beams.
Connect the relay plug to the vehicles factory headlight socket. 2 30 amp automotive style no spst relays 2 fuse holders and 20 amp fuses 12 feet or so of 12 gauge wire 3 or 4 feet of 18 gauge wire it is best to use several colors of wire 8 crimp on 14 female terminals or sockets for the relays 3 or 4 crimp on ring terminals a few crimp on butt splices or solder and heat shrink supplies a few zip ties for mounting parts and securing wires neatly a new pair of headlight sockets with short leads to fit your bulb type optional but a good idea. The main power from the battery feeding the fuse and relays should be a nice large gauge wire as indicated. Keep wires from getting into moving parts of the fan or engine. This is a h49003 12v headlight conversion wiring harness with high heat ceramic plugs for cars that have upgraded halogen or xenon h4 bulbs. In this case the jeeps headlight switch turns on the relay which in turn turns on the headlights.
Pin 85 goes to ground while pin 30 goes to the new 30a fuse. The corresponding wire from the headlight dip switch is disconnected from the lamps and taken to pin 86 of a standard iso automobile relay. Now lets make a headlight wiring relay kit. Your vehicles wiring lighting accessories and other components are integral for the smooth functioning of your cars lights and signals. Wiring headlights and relays use the proper sized wire for your systems current draw fuses or circuit breakers must be used to keep your car or truck from burning to the ground in the event of a short. This video is a detailed walkthrough of the american autowire headlight enhancement relay kit.
First study the 3 diagrams that you will use as your guide on how you want to built your wiring. This was the point i looked into this upgrade and now the switch does not even get warm due to the small amount of current required by the relay. H4 headlight headlamp h4 light bulbs relay wiring harness 4 ceramic socket plug ebay skip to main content.